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DZR Brass Components, DZR Brass Parts, Dezincification Resistant Brass Fittings

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Dezincification Resistant Brass |  DZR Brass Components | DZR Brass Parts | Dezincification Resistant Brass Fittings | DZR Brass Casting
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Dezincification Resistant Brass | DZR Brass Components | DZR Brass Parts | Dezincification Resistant Brass Fittings | DZR Brass Casting

 

Premium DZR Products – Engineered for Excellence

We are one of the leading manufacturers and exporters of Dezincification Resistant Brass components from India. We have been supplying DZR Brass components to the world market for many decades. Our state-of-the-art manufacturing facilities and experienced technical team ensure that all our DZR Brass components meet the highest international quality standards. With a focus on precision engineering and metallurgical excellence, our products stand out for their exceptional corrosion resistance, superior mechanical properties, and extended service life in challenging environments. Our commitment to quality control at every stage of production has established us as a trusted partner for industries worldwide seeking reliable Brass solutions for critical applications where standard Brass alloys would be susceptible to dezincification and premature failure.

Dezincification Resistant Brass

Dezincification Resistant Brass represents a pinnacle achievement in metallurgical engineering. This specialized Copper-Zinc alloy is formulated with precisely controlled additions of inhibiting elements such as Arsenic, Antimony, or Phosphorus that prevent the selective leaching of Zinc when exposed to aggressive aqueous environments. The sophisticated microstructure of our Dezincification Resistant Brass ensures long-term structural integrity even in challenging conditions where conventional Brass alloys would rapidly deteriorate. Our advanced metallurgical processes create a material that maintains its mechanical properties, dimensional stability, and aesthetic appearance throughout its service life, even in applications involving chlorinated water, fluctuating temperatures, and high-pressure conditions.

DZR Brass Components

DZR Brass Components form the backbone of reliable fluid handling systems worldwide. Our comprehensive range of components is engineered with precision to deliver consistent performance in demanding applications. Each DZR Brass component undergoes rigorous quality control procedures, including chemical composition verification, microstructure analysis, and mechanical testing to ensure compliance with the most stringent international standards. Our components feature optimized geometries that maximize flow efficiency while minimizing pressure drops, ensuring optimal system performance. The inherent machinability of our DZR Brass allows us to create components with complex internal passages, precise threading, and tight dimensional tolerances that maintain their integrity throughout years of service in challenging environments.

DZR Brass Parts

DZR Brass Parts from our manufacturing facilities represent the perfect balance of form, function, and longevity. Our parts are produced using state-of-the-art machinery and precision manufacturing processes that ensure consistent quality and dimensional accuracy. Each DZR Brass part is designed with material optimization principles that maintain critical performance characteristics while minimizing material waste. Our engineering team works closely with customers to develop parts specifically tailored to their application requirements, considering factors such as pressure ratings, temperature fluctuations, chemical exposure, and mechanical stress. The superior workability of our DZR Brass alloys enables the creation of parts with intricate geometries and tight tolerances that would be challenging to achieve with other materials.

Dezincification Resistant Brass Fittings

Dezincification Resistant Brass Fittings are the critical connecting elements in fluid handling systems that ensure leak-free operation under varying conditions. Our comprehensive range of fittings includes threaded connectors, compression fittings, flanged connections, and specialized adapters designed for specific industry applications. Each fitting is manufactured with precision-machined sealing surfaces that ensure reliable, leak-free connections even under high pressure and temperature fluctuations. Our Dezincification Resistant Brass fittings feature optimized thread profiles that facilitate easy installation while maintaining structural integrity throughout repeated assembly and disassembly cycles. The excellent thermal conductivity properties of our fittings make them ideal for applications requiring efficient heat transfer, while their inherent antimicrobial properties offer additional advantages in potable water and food processing applications.

DZR Brass Casting

DZR Brass Casting represents our expertise in creating complex components with superior metallurgical properties through advanced casting techniques. Our casting operations utilize state-of-the-art equipment and precise process control to ensure consistent quality and excellent microstructural characteristics. We employ both gravity die casting and high-pressure die casting methods, selecting the optimal process based on component complexity, required surface finish, and mechanical property specifications. Our DZR Brass castings undergo carefully controlled solidification processes that minimize porosity and ensure uniform material properties throughout the component. Advanced casting simulation software allows us to optimize gating and risering systems, ensuring complete mold filling and minimizing casting defects. Following casting, all components undergo thermal treatment processes that relieve internal stresses and optimize the microstructure for maximum dezincification resistance and mechanical integrity.

Technical Overview of DZR Brass

Dezincification Resistant Brass (DZR Brass) is a specialized Copper-Zinc alloy formulated with precise additions of alloying elements to prevent the selective leaching of Zinc (dezincification) when exposed to certain aggressive environmental conditions. This advanced metallurgical composition delivers superior performance in applications where regular Brass would rapidly degrade, particularly in potable water systems, marine environments, and other settings with exposure to water containing chlorides or other corrosive agents.

Material Grades and Compositions

Grade Equivalent Standards Cu % Zn % Pb % As % Other Elements Application Focus
CW602N EN 12164, DIN 17660 61-63 34-37 1.7-2.8 0.02-0.15 Sn, Ni, Fe Hot forging, free machining
CW511L BS EN 12165 62-64 35-37 ≤0.2 0.02-0.15 Sn, Al Low-lead applications
CW724R ASTM C35300 62-64 33-35 ≤0.1 0.02-0.06 Sn, Al, Si High-strength applications
C352 IS 319, ASTM B455 61-63 35-37 0.8-1.5 0.02-0.06 Sn, Al, Fe General purpose DZR
CZ132 BS 2874, BS EN 12167 62-64 34-36 0.5-1.5 0.02-0.15 Sn, Ni Marine applications

Key Technical Advantages:

  • Exceptional resistance to dezincification in chloride-containing waters
  • Excellent corrosion resistance in both fresh and salt water environments
  • Superior mechanical strength compared to standard Brass alloys
  • Excellent machinability and suitable for complex manufacturing processes
  • Compliant with international drinking water standards for lead content

DZR-brass-Components-DZR-Brass-Fittings-Brass-DZE-Part

Manufacturing Processes

Our DZR Brass components are manufactured using a combination of advanced techniques to ensure optimal material properties and dimensional accuracy:

Hot Forging Process

Our hot forging process involves heating the DZR Brass billets to temperatures between 650-750°C and forming them using precision hydraulic presses ranging from 400 to 1600 tons. This process:

  • Improves grain structure and mechanical properties
  • Allows for complex geometries with minimal material waste
  • Enhances the dezincification resistance properties through optimal microstructure development

CNC Precision Machining

Following forging or casting, components undergo precision machining on our advanced multi-axis CNC machines:

  • MAZAK INTEGREX i-200 multi-tasking machines for complex geometries
  • DMG MORI NLX 2500 lathes for high-precision turning operations
  • HAAS VF-4 vertical machining centers for milling operations
  • CITIZEN L20 Swiss-type automatic lathes for small precision components

Our machining operations achieve tolerances as tight as ±0.01mm on critical dimensions, with surface finish quality of Ra 0.4-1.6 μm depending on the application requirements.

Die Casting Process

For complex components with intricate internal geometries, we employ high-pressure die casting:

  • Buhler Evolution 84D and 120D die casting machines
  • Metal injection temperatures maintained at 900-950°C
  • Die temperatures precisely controlled at 200-300°C
  • Casting pressures of 600-1000 bar for optimal microstructure

Heat Treatment and Stress Relieving

All our DZR Brass components undergo carefully controlled heat treatment processes:

  • Stress relieving at 250-300°C for 1-3 hours to eliminate residual stresses
  • Annealing treatments customized based on alloy composition and component requirements
  • Computer-controlled furnaces with temperature uniformity of ±5°C

Surface Treatment and Finishing

Depending on application requirements, our components can be finished with:

  • Nickel-chrome plating (12-25 μm thickness)
  • Chemical passivation for enhanced corrosion resistance
  • Mechanical polishing to Ra 0.4 μm for sealing applications
  • Shot blasting for matte finish on architectural components

Typical DZR Brass Components Manufactured

Plumbing and Water Distribution Components

  • Ball valves (sizes DN15-DN100)
  • Gate valves and check valves
  • Pressure reducing valves
  • Pipe fittings (elbows, tees, couplings)
  • Compression fittings for potable water systems

Industrial Fluid Handling Components

  • Valve bodies and components for chemical processing
  • High-pressure fittings for hydraulic systems
  • Steam system components
  • Instrumentation fittings and connectors

Marine and Naval Components

  • Seawater valve components
  • Propeller shaft components
  • Marine-grade pipe fittings
  • Pump components for marine applications

Other Specialized Components

  • Components for heating and cooling systems
  • Gas distribution system components
  • Precision components for measurement devices
  • Custom-engineered components for specific industry applications

Dezincification resistant Brass Fittings DZR brass components manufacturers india

Dimensional Specifications and Tolerances

Standard DZR Ball Valve Dimensions

Nominal Size (DN) Thread Size (BSP/NPT) A (mm) B (mm) C (mm) D (mm) Weight (g) Max Working Pressure (bar)
15 1/2″ 57.5 47.0 90.0 38.0 230 25
20 3/4″ 66.0 54.0 98.0 41.0 350 25
25 1″ 79.0 66.0 125.0 50.0 590 25
32 1-1/4″ 90.0 78.0 140.0 57.0 980 20
40 1-1/2″ 106.0 88.0 160.0 65.0 1420 20
50 2″ 127.0 110.0 185.0 76.0 2350 16
65 2-1/2″ 160.0 138.0 220.0 95.0 4200 16
80 3″ 180.0 156.0 260.0 114.0 6300 16
100 4″ 215.0 184.0 300.0 140.0 9800 10

Dimensional Tolerances:

  • Thread dimensions: 6H tolerance per ISO 228 or ANSI B1.20.1
  • Critical sealing surfaces: ±0.05mm
  • Non-critical dimensions: ±0.1mm to ±0.3mm depending on size
  • Flatness of sealing surfaces: 0.01mm maximum
  • Roundness: Within 0.1% of nominal diameter
  • Surface roughness on sealing faces: Ra 0.4-0.8 μm

 

Material Property Specification

Property Test Method Value Range Unit
Tensile Strength ASTM E8 350-450 MPa
Yield Strength ASTM E8 150-250 MPa
Elongation ASTM E8 15-30 %
Hardness Brinell (HB) 90-140 HB
Dezincification Resistance ISO 6509 <200 μm max depth
Thermal Conductivity ASTM E1461 105-120 W/m·K
Electrical Conductivity ASTM B193 25-28 % IACS
Density ASTM B311 8.4-8.5 g/cm³
Melting Range DSC 890-900 °C
Coefficient of Thermal Expansion ASTM E228 19-21 10⁻⁶/K

International Standards Compliance

Our DZR Brass components are manufactured in compliance with the following international standards:

  • Material Standards:
    • EN 12164/12165/12167 (European Standards for Copper and Copper Alloys)
    • ASTM B455/B584 (American Standard for Copper-Zinc-Silicon Alloys)
    • BS 2874/BS EN 12163 (British Standard for Copper and Copper Alloys)
    • IS 319 (Indian Standard for Free Cutting Brass Bars, Rods and Sections)
    • JIS H3250 (Japanese Industrial Standard for Copper and Copper Alloy Rods)
    • DIN 17660 (German Standard for Copper Alloys)
  • Product Performance Standards:
    • ISO 6509 (Test method for dezincification resistance)
    • EN 13618 (Flexible hose assemblies in drinking water installations)
    • AS/NZS 4020 (Testing of products for use in contact with drinking water)
    • NSF/ANSI 61 (Drinking Water System Components – Health Effects)
    • WRAS (Water Regulations Advisory Scheme) Approved Materials
    • KIWA (Quality Mark for products in contact with drinking water)
  • Manufacturing Process Standards:
    • ISO 9001:2015 (Quality Management Systems)
    • ISO 14001:2015 (Environmental Management Systems)
    • ISO 45001:2018 (Occupational Health and Safety Management Systems)

Industries Served

Our DZR Brass components are trusted by leading companies in numerous industries:

Water Treatment and Distribution

DZR Brass is essential for potable water systems due to its resistance to dezincification in chlorinated water. Our components are used in municipal water treatment facilities, residential plumbing systems, and commercial building water distribution networks.

Marine and Shipbuilding

The exceptional corrosion resistance of our DZR Brass components makes them ideal for marine applications including shipbuilding, offshore platforms, and port facilities where exposure to seawater is a constant challenge.

Oil and Gas

Our high-precision DZR Brass components are utilized in various oil and gas applications requiring reliable performance under high pressure and corrosive conditions.

HVAC Systems

DZR Brass components are crucial in heating, ventilation, and air conditioning systems where they ensure long-term reliability in circulating water and handling various fluids.

Chemical Processing

The excellent chemical resistance properties of DZR Brass make our components ideal for chemical processing equipment where standard Brass would rapidly deteriorate.

Renewable Energy

Our components are used in solar thermal systems, geothermal installations, and other renewable energy applications where heat transfer and fluid handling in potentially corrosive conditions are required.

Performance Metrics

Corrosion Resistance Testing Results

Test Type Test Condition Standard Brass Our DZR Brass Improvement
Salt Spray Test ASTM B117, 1000 hrs Severe corrosion Minor surface discoloration >90%
Dezincification Test ISO 6509, 24 hrs 300-450 μm depth <200 μm depth >50%
Stress Corrosion Cracking ASTM G36, 30 days Failure in 7-10 days No failure >300%
Ammonia Test ISO 6957, 24 hrs Severe cracking No cracking Complete
Cyclic Immersion Alternating NaCl/H₂SO₄ Significant mass loss <0.5% mass loss >80%

Mechanical Performance Durability

Performance Metric Test Method Requirements Our Results Status
Pressure Cycling 100,000 cycles at 1.5x rated pressure No leakage or deformation 0 failures in 100,000 cycles Exceeds
Temperature Cycling -20°C to +85°C, 5,000 cycles Maintain sealing 0 failures in 5,000 cycles Exceeds
Torque Resistance 3x required operational torque No deformation No deformation at 3.5x torque Exceeds
Impact Resistance Drop test from 1m No fracture No fracture from 1.5m Exceeds
Vibration Resistance 20-80 Hz, 2g, 100 hrs No loosening No loosening after 150 hrs Exceeds

Why Choose Our DZR Brass Components?

Technical Excellence

  • Superior Material Composition: Our proprietary alloying process ensures exceptional dezincification resistance exceeding international standards
  • Advanced Manufacturing Capabilities: State-of-the-art machinery and processes guarantee consistent quality and precision
  • Comprehensive Testing: 100% pressure testing on critical components and extensive material testing ensure reliability
  • Enhanced Service Life: Our components typically deliver 15-25 years of service life in aggressive environments where standard Brass fails in 3-5 years

Business Advantages

  • Global Experience: Three decades of experience supplying DZR Brass components to international markets
  • Customization Flexibility: Ability to customize components to your exact specifications and applications
  • Competitive Pricing: Direct manufacturing model eliminates intermediaries, offering premium quality at competitive prices
  • Integrated Production: Full control over the entire manufacturing process from raw material to finished product ensures consistent quality
  • Responsive Technical Support: Our team of metallurgists and engineers provides expert consultation for your specific applications

Service Excellence

  • Reliable Delivery: Optimized production scheduling with 4-6 weeks standard turnaround time
  • Flexible Production Capacity: Ability to handle both large production runs and smaller specialized orders
  • Comprehensive Documentation: Complete material certifications, test reports, and quality documentation
  • Customized Packaging: Options for specialized packaging with customer labels/logos for direct distribution
  • After-Sales Support: Ongoing technical support and troubleshooting assistance

Packaging and Shipping

Packaging Options

  • Standard Packaging:
    • Individual components protected with anti-corrosion VCI paper
    • Robust cardboard boxes with foam inserts for delicate components
    • Wooden crates for bulk shipments exceeding 500 kg
    • Pallet packaging with stretch wrapping for multiple-box shipments
    • Heat-sealed plastic bags for small components
  • Customized Packaging Solutions:
    • Customer-branded packaging with your company logo and information
    • Custom labeling and barcoding for inventory management
    • Direct-to-store packaging options for distribution efficiency
    • Specialized packaging for sensitive markets or extreme shipping conditions
    • Eco-friendly packaging options with recyclable materials

Shipping Information

  • Standard Delivery Times:
    • Production lead time: 4-6 weeks from order confirmation
    • Air freight delivery: 3-5 business days to major global destinations
    • Sea freight delivery: 15-30 days depending on destination
    • Express shipping options available for urgent requirements
  • Documentation Provided:
    • Material Test Certificates (EN 10204 3.1)
    • Certificate of Conformity to applicable standards
    • Certificate of Origin
    • Packing lists and commercial invoices
    • Shipping and customs documentation
    • Pressure test certificates where applicable
  • Global Logistics Partners:
    • Established relationships with major international freight forwarders
    • Customs clearance assistance where required
    • Real-time shipment tracking information
    • Insurance coverage for all shipments

Frequently Asked Questions

Q: What is dezincification and why is DZR Brass important?

A: Dezincification is a corrosion process where Zinc is selectively leached from Brass when exposed to certain water conditions, particularly those containing chlorides. This leaves behind a porous, weak Copper structure that can lead to premature component failure. DZR Brass contains special alloying elements (typically Arsenic, Antimony, or Phosphorus) that inhibit this process, making it essential for applications in potable water systems, marine environments, and other challenging conditions.

Q: How long can your DZR Brass components be expected to last in a typical potable water system?

A: In standard municipal water systems with normal chlorine levels and pH between 6.5-8.5, our DZR Brass components typically have a service life of 15-25 years. This significantly exceeds the 3-5 year lifespan often seen with standard Brass in the same conditions. However, extremely aggressive water conditions or improper installation may affect longevity.

Q: Are your DZR Brass components compliant with drinking water regulations?

A: Yes, our DZR Brass components fully comply with international drinking water standards including NSF/ANSI 61, WRAS, ACS, and AS/NZS 4020. They are formulated to meet the strictest global requirements for lead content and leaching, making them safe for potable water applications worldwide.

Q: What is the minimum order quantity for your DZR Brass components?

A: While we typically serve medium to large volume requirements, we understand the need for flexibility. Our minimum order quantity varies by component complexity: standard components may have MOQs of 500-1000 pieces, while custom components may require 1000-2500 pieces depending on manufacturing complexity. We also offer sampling programs for new customers to evaluate our quality.

Q: Can you manufacture custom DZR Brass components to our specifications?

A: Absolutely. Custom manufacturing is one of our core strengths. We can work from your engineering drawings or collaborate with you to develop specifications. Our engineering team can assist with design optimization for manufacturability while maintaining all critical performance requirements.

Q: How do you ensure the quality and consistency of your DZR Brass components?

A: Our quality assurance program includes multiple checkpoints: raw material composition verification, in-process dimensional inspection, dezincification resistance testing per ISO 6509, mechanical property testing, hydraulic pressure testing, and final inspection. We maintain statistical process control throughout manufacturing and can provide comprehensive test reports with each shipment.

Q: What is the lead time for custom DZR Brass components?

A: Standard lead time for custom components is 4-6 weeks from design approval. This includes tooling development, sample production, and full production. For particularly complex components or large volumes, lead times may extend to 8-10 weeks. We offer expedited manufacturing options for time-critical projects at an additional cost.

Q: How do your DZR Brass components compare to Stainless Steel alternatives?

A: While both materials offer excellent corrosion resistance, DZR Brass typically offers superior machinability, lower raw material cost, better thermal conductivity, and natural antimicrobial properties. Stainless Steel may be preferred in extremely aggressive environments or where higher strength is required. Our technical team can advise on the optimal material selection for your specific application.

Q: What testing do you perform to ensure dezincification resistance?

A: We conduct regular dezincification testing according to ISO 6509, which involves exposing samples to a copper chloride solution at elevated temperatures. The depth of dezincification is measured microscopically, and our materials consistently achieve results well below the maximum permitted penetration depth of 200 μm. We also perform accelerated life testing under simulated service conditions for critical applications.

Q: Can you provide material certification with each order?

A: Yes, we provide EN 10204 3.1 material certificates with every shipment, documenting chemical composition, mechanical properties, and test results. For specialized applications, we can provide additional certification including dezincification resistance test results, lead content verification, and compliance with specific standards as required.

Q: How do environmental factors affect the performance of DZR Brass components?

A: While DZR Brass is designed for challenging environments, extremely low pH (<6.0), very high chloride levels, or elevated temperatures (>70°C) can accelerate corrosion even in DZR grades. Our technical team can assist in evaluating your specific environmental conditions and recommend the optimal alloy composition or alternative materials if necessary.

Customer Testimonials

John Henderson, Procurement Manager, *****. Water Systems Inc., USA

“We’ve been sourcing DZR Brass components from this manufacturer for over eight years now, and their quality and consistency have been exceptional. Their technical support team helped us optimize component specifications for our municipal water projects, resulting in lower maintenance costs and fewer field failures. Their ability to deliver custom components on schedule has made them our preferred supplier for all critical water system components.”

Michael Thomson, Engineering Director, **** Marine Solutions, UK

“Finding reliable DZR Brass components for marine applications has always been challenging until we partnered with this manufacturer. Their components have withstood the harsh seawater environments of our offshore installations without a single failure in five years. Their technical expertise and willingness to develop custom solutions have made them an invaluable partner in our operations.”

Glossary of Technical Terms

Dezincification: A corrosion process in which Zinc is selectively removed from Brass alloys, leaving a porous, weak Copper structure.

DZR (Dezincification Resistant): A designation for Brass alloys specially formulated with inhibiting elements to prevent dezincification.

Alpha-Beta Brass: A two-phase Brass structure containing both alpha (higher Copper content) and beta (higher Zinc content) phases.

Inhibitor Elements: Elements such as Arsenic, Antimony, or Phosphorus added to Brass to prevent dezincification.

Free-Machining Brass: Brass alloys containing elements like Lead or Bismuth that improve machinability by acting as chip breakers.

Hot Forging: A metalworking process where metal is heated above its recrystallization temperature and shaped using pressure.

ISO 6509: The international standard that defines the test method for determining dezincification resistance of Brass.

Stress Corrosion Cracking: A failure mechanism caused by the combined influence of tensile stress and a corrosive environment.

Season Cracking: An older term for stress corrosion cracking in Brass, particularly in ammonia-containing environments.

NSF/ANSI 61: A health effects standard that establishes minimum requirements for the control of potential adverse human health effects from products in contact with drinking water.

Lead Leaching: The process by which Lead can be released from metal into water, a critical consideration for potable water applications.

WRAS Approval: Water Regulations Advisory Scheme certification required for products used in UK potable water systems.

EN 10204 3.1: A material certification standard requiring test results from the batch of material used in production.

Related Parts:

  • Corrosion resistant Brass fittings for potable water
  • Anti-dezincification Brass valve components
  • CW602N DZR Brass parts manufacturing
  • High-pressure Brass fittings for water systems
  • Marine-grade Brass components
  • Lead-free DZR Brass for drinking water
  • CZ132 Brass fittings for aggressive environments
  • ISO 6509 compliant Brass components
  • Arsenic alloyed Brass corrosion resistance
  • Hot forged DZR Brass components
  • NSF certified Brass water fittings
  • Custom machined Dezincification Resistant Brass parts
  • WRAS approved Brass plumbing components
  • Stress corrosion resistant Brass fittings
  • CNC machined DZR Brass precision components

Why Customers Choose Our DZR Brass Components –

  • Superior corrosion resistance in aggressive water environments (chlorinated, saltwater)
  • 15-25 year service life versus 3-5 years for standard brass
  • ISO 6509 certified dezincification resistance (<200 μm penetration depth)
  • Comprehensive international certifications (WRAS, NSF/ANSI 61, AS/NZS 4020)
  • Custom manufacturing capabilities for specialized applications of Brass DZR Fittings DZR Brass casting from our DZR casting foundry
  • 3 decades of global manufacturing and export experience
  • 4-6 week standard turnaround time for both standard and custom orders
  • Complete material traceability with EN 10204 3.1 certification
  • Consistent dimensional accuracy (±0.01mm on critical dimensions)
  • 100% pressure testing on all critical components
  • Flexibility in production quantities and delivery schedules
  • Customized packaging options with client branding
  • Advanced metallurgical composition enhancing mechanical properties
  • Complete technical documentation and support
  • Proprietary heat treatment processes optimizing microstructure
  • Significant cost advantage over premium alternatives like Stainless Steel
  • Natural antimicrobial properties ideal for potable water applications

Contact Us for Your DZR Brass Component Requirements

Ready to elevate your project with premium Dezincification Resistant Brass components? Our technical team is standing by to assist you!

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